APEX EcoBuilt
Leading Manufacturer of Aluminum Systems & Modular Housing
APEX EcoBuilt
Leading Manufacturer of Aluminum Systems & Modular Housing
A lightweight panel system with a sandwich structure: aluminum face sheets bonded to a hexagonal honeycomb core, for strength, flatness and structural efficiency.
| Item | Detail |
|---|---|
| Face sheets | 3003 / 5052 aluminum, high strength |
| Core | Honeycomb core, lightweight structure |
| Panel thickness | 10 / 15 / 25 mm |
| Face sheet thickness | 0.8–1.0 mm, custom on request |
| Surface finishes | PVDF / powder / decorative |
| Wind load | Designed per project from panel size, thickness and fixing layout |
| Fire performance | Classification stated for the exact build-up (skins, core and adhesive) in the project submittal |
The panels bond two aluminum face sheets to a hexagonal honeycomb core. The core raises stiffness, keeps weight low, spreads loads evenly, and helps the panel resist deformation and stay flat over large areas.
Rigidity is high for the amount of material used, supporting the aluminium honeycomb panel structure.
Keeps flatness in large formats, which reduces visible façade joints.
Resists warping and deformation over time.
Suited to high-rise applications.
Compared with solid aluminum panels, honeycomb panels offer much higher bending stiffness at lower weight. This suits large façades where structural performance and installation efficiency matter. The core distributes loads well, which reduces stress concentration on the surface.
| Solid aluminum panel | Honeycomb panel | |
|---|---|---|
| Weight for similar stiffness | Heavier | Lighter |
| Flatness over large areas | Needs stiffeners | Naturally flat |
| Bending stiffness | Lower | Higher |
| Best suited to | Standard cladding, folded and small panels | Large flat façades |
These panels are widely used where structural performance is critical, and the questions below cover the selection concerns that come up most often.
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